Capabilities

We can call on a vast array of equipment and talent to address your needs in a 77,000 square foot facility in Rochester, NY. There you'll find nine molding and assembly clean rooms (all Class 8), capable of running a three-shift operation six days a week.

Injection Molding
Two-Shot Molding
Insert Molding
Over Molding
Gas Assist Molding

Assembly
High Speed Automated Assembly
Semi Automatic
Low Volume Manual
Vibration/Ultrasonic/Spin Welding

Secondary Operations
Pad Printing
Heat Staking Inserts
Hot Stamping
CNC Machining
Gasket Assembly
Cold Press
In-House Automation and Robotics
On-Site 24-Hour Tool Repair and Maintenance

Process Control/Process Development
Process Monitoring Tied In To Auto Reject
In-Process Vision Systems Tied to Auto Reject
In-Cavity Pressure Sensors Tied to Auto Reject
Cavity Separation
Scientific Mold Process Development

Thermoforming
Polar thermoforms a wide array of polymers to fit our customer's needs, including OPS (Oriented Polystyrene), HDPE (High Density Polyethylene), Styrene, Polypropylene and coextrusions, including barrier components. All of these materials can be custom designed to meet your marketing, distribution, product protection requirements at an economic and affordable cost. Thermoforming high quality performance is achieved through a sequential melt phase process using vacuum, air and plug assist to produce excellent detailed parts. Thermoforming of pre-extruded roll stock is accomplished in an efficient straight line technology process where the sheet is heated or preheated and directly conveyed into the former where parts are formed with air and plug assist to distribute the right amount of material, where needed, throughout the part. The parts still in the web form are directly conveyed in-line to the trim station where they are cut, packed, inspected and boxed for ultimate shipment.

Thermoforming

Polar thermoforms a wide array of polymers to fit our customer's needs, including OPS (Oriented Polystyrene), HDPE (High Density Polyethylene), Styrene, Polypropylene and coextrusions, including barrier components. All of these materials can be custom designed to meet your marketing, distribution, product protection requirements at an economic and affordable cost.

Thermoforming high quality performance is achieved through a sequential melt phase process using vacuum, air and plug assist to produce excellent detailed parts. Thermoforming of pre-extruded roll stock is accomplished in an efficient straight line technology process where the sheet is heated or preheated and directly conveyed into the former where parts are formed with air and plug assist to distribute the right amount of material, where needed, throughout the part. The parts still in the web form are directly conveyed in-line to the trim station where they are cut, packed, inspected and boxed for ultimate shipment.